Desalination - Team B

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Reverse Osmosis Desalination Plant in Durban, South Africa

Authors: Lauren Burke, Cindy Chen, Osman Jamil, Natalia Majewska

Instructors: Fengqi You, David Wegerer

March 11, 2016


Executive Summary

An imminent global shortage of water will greatly affect the lives of millions of people. The situation in South Africa is predicted to exacerbate in the upcoming decades. This growing need for fresh drinking water motivated the design of a reverse osmosis desalination plant in the suburbs of Durban on the eastern coast of South Africa. A reverse osmosis process was selected based on the water salinity in the area and recent technological advancements in membrane efficiency.

The process is designed to operate for 350 days a year, 24 hours a day to yield 132,000 m3 of water per day. Prior to reverse osmosis, the seawater is pretreated to prevent membrane fouling using a cascade of filters and high-pressure pumps. Reverse osmosis is carried out at 37 bar with two banks containing 900 and 4000 membranes, respectively. After reverse osmosis, the pressurized concentrate that contains the unwanted salts and ions is sent to an energy recovery device to pressurize the reverse osmosis feed. The deionized water from the reverse osmosis system is remineralized and disinfected before being sent to the consumer.

Based on a thorough economic analysis, it has been determined that the process is not feasible at this stage. The annual estimated revenue is $37.5 MM. In addition, the 20 year NPV of the plant is -$23.5 MM with an IRR of 2.9%. A sensitivity analysis indicated that an increase in the price of water could potentially increase profits. Therefore, the design may become profitable implemented with the aid of government subsidies or if a drastic increase in water scarcity increases the selling price of water.

Contents


Introduction

Background

Close to 1.2 billion people, approximately one fifth of the world’s population, reside in areas of physical water scarcity [1]. Although there is enough water in the world for a population of seven billion people, it is unevenly distributed, and many regions have been experiencing water shortages for more than a decade. Given the current rate of population growth and water consumption, many studies predict that this problem will be exacerbated in the years to come. Water desalination is a process used to purify water so that it meets drinking standards for consumption. The two main technologies used for desalination are thermal desalination and reverse osmosis. While thermal desalination is a robust method that scales well, it is typically preferable for inlets of very high salt concentrations and very low energy costs, such as the gulf coast region. Reverse osmosis plants are more prevalent elsewhere, making up 80% of all desalination plants in the world [2]. Given the salinity of the inlet flow for this process and advances in technology, reverse osmosis has been selected as the optimal choice for this project.

Location Selection

The Durban area in South Africa has been selected as the location of this project since it is currently experiencing approximately 25% water withdrawal as a percentage of total available water. This value is projected to increase in the upcoming years to 40% water withdrawal due to physical water scarcity [3,4] as can been seen in Figure 1.

Preliminary Market Analysis and Process Selection

Process Feed and Composition

Process Alternatives

Pretreatment

Membrane Selection

Energy Recovery

Remineralization

Disinfection

Waste Treatment

Process Overview

Process Flow Diagram

Mass and Energy Balances

Equipment Sizing and Trade-offs

Economic Analysis

Sensitivity Analysis and Optimization

Conclusion

References

Appendices

Appendix A

etc.