Heat exchanger

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Author: Alex Valdes [2015]

Stewards: Jian Gong, and Fengqi You


Heat exchangers are necessary process units that are part of any detailed process flow diagram. Process streams commonly interact through heat exchangers in order to save money on heating and cooling utilities. Furthermore, the surface area of the heat exchanger is proportional to the amount of heat that can be transferred and is the most indicative cost component of a heat exchanger. Therefore, all of the commercial simulators include models for heaters, coolers, heat exchangers, fired heaters,and air coolers [1]. Typically, the only inputs necessary for heat exchanger models to converge are properly specified inlet streams (flow rate, temperature, pressure, composition), the pressure drop of the shell and tube, and the outlet temperatures (or the duty).

Tutorial for Aspen HYSYS V8.0

Properties Section:

  • Open Aspen HYSYS and create a New Case under File menu.
  • Create a component list by adding all components present in the process.
  • Select a thermodynamic fluid package that is applicable to the process (see Property Package article for more details on options)

Enter Simulation Section:

  • In the model palette, there are a few options for heating/cooling units. Use a Heater or a Cooler to change the temperature of one process stream using a utility. Use a Heat Exchanger for two process streams exchanging heat, thereby changing the temperature of each. The following steps are for a Heat Exchanger, but the steps are similar for a Heater or Cooler.


  1. G.P. Towler, R. Sinnott. Chemical Engineering Design: Principles, Practice and Economics of Plant and Process Design. Elsevier, 2012.